What Drive In Pallet Racking Is and Its Ideal Use

Drive In racking is a pallet rack designed for dense storage in limited spaces.

If you’re considering a storage solution for your warehouse, Drive In pallet racking could be an ideal option for maximizing space. But what exactly is Drive In racking, and what type of warehouse should use this system? This article will introduce you to the concept of Drive In racking, its advantages and limitations, and help you determine which warehouse environments are best suited for this system. We will also explore who should use Drive In racking systems to ensure you make the right choice for your business needs.

What is Drive In Pallet Racking ?

Drive In racking is a pallet storage system designed to increase density, especially in warehouses with limited space. Forklifts can drive into the channels between racking systems to directly place or retrieve pallets. The system operates using the Last In, First Out (LIFO) or First In, Last Out (FILO) principle, focusing on accessing goods from only one side of the racking. 

How It Works

Drive In racking structures feature rails for stacking pallets, allowing forklifts to drive deep into the structure to store pallets several layers deep. There is no need for aisles between rows of racking, which optimizes storage space in depth.

Pros of Drive In Racking

  • Maximizes storage space by using up to 50-80% more space compared to traditional racking systems.
  • Can support heavy loads, typically ranging from 1 to 5 tonnes per level.
  • Ideal for goods that are not picked frequently, such as items stored in cold storage or raw materials in production cycles.

Limitations of Drive In Racking

  • Goods can only be accessed from the front, making it unsuitable for FIFO (First In, First Out) inventory systems.
  • Not suitable for warehouses with a wide variety of products or many SKUs, as items of the same type must be stored in each channel.
  • Requires advanced forklift driving skills, as forklifts must navigate narrow aisles between racks. 

Which Type of Warehouse is Suitable for Drive In Racking?

Drive In racking is perfect for warehouses that prioritise high-density storage, such as:

  • Warehouses storing large quantities of the same product: For example, food products, raw materials, or packaging items with the same SKU that need to be stored in large volumes.
  • Warehouses with limited space that need to maximize vertical and deep storage: Since pallets can be stacked multiple layers deep, this system makes efficient use of both vertical and horizontal space.
  • Low turnover warehouses: Ideal for products that are not frequently accessed, such as seasonal items or raw materials, which are stored according to production cycles and not needed daily.
  • Cold storage warehouses: The compact storage method helps reduce energy loss in temperature-controlled environments, offering long-term cost savings. 
  • Warehouses where forklifts enter and exit from only one side: Drive In racking systems are designed so that forklifts can enter from the front and retrieve goods from deep within without requiring multiple access points. 

Which Type of Warehouse Is Not Suitable for Drive In Racking?

While Drive In racking is highly space-efficient, it may not be ideal for every warehouse, especially in the following situations: 

  • Warehouses with multiple SKUs and frequent stock rotation: Managing a variety of products can be challenging, and the risk of errors increases, making it unsuitable for such environments. 
  • FIFO-based warehouses: If your warehouse operates with a FIFO (First In, First Out) system, this type of racking is not appropriate, as it uses the FILO (First In, Last Out) method.
  • Warehouses that require high flexibility for frequent stock movement: Drive In racking is not suitable for environments where goods need to be picked and replenished daily or with high flexibility. 

In such cases, alternative pallet racking systems, like Microrack, which offer more flexibility for handling and picking, may be a better choice.

Drive In racking systems are great for saving storage space.

Comparing to Microrack: A More Flexible Alternative

If your warehouse stores multiple types of goods or requires frequent stock handling, Microrack might be a more suitable choice. Here’s why: 

Key Features of Microrack

  • Suitable for lightweight to medium-weight goods.
  • Adjustable shelf heights depending on the type of product.
  • Ideal for Manual Picking systems.
  • Can accommodate multiple SKUs and categorized storage.

Tellus Can Design Your Perfect Storage Solution

If you’re looking for a racking solution that meets both your space and product type requirements, whether it’s Drive In pallet racking systems or Microrack for greater flexibility, Tellus is here to provide expert consultation and design a solution tailored to your warehouse. Contact us today to start enhancing your storage efficiency! Call 02-643-8044

Reference

  1. FIFO, LIFO, FEFO แตกต่างอย่างไร? มาตรฐานการจัดเก็บ และการหยิบสินค้า ที่คลังสินค้ามาตรฐานควรมี. Retrieved on June 17, 2025 from https://www.meowlogis.com/fifo-lifo-fefo

Pick to Light System: A Superior Warehouse Management Tool

The Pick to Light system helps with accurate item picking.

In warehouses with hundreds or thousands of products and numerous orders coming in daily, employees often face the challenge of quickly picking and packing items, leading to frequent errors such as picking the wrong colour, size, or even the wrong type of product. These issues can be solved with the Pick to Light system, which makes picking tasks easier, faster, and more accurate.

What is the Pick to Light System?

The Pick to Light system uses LED technology to help improve accuracy when picking items in a warehouse or distribution center. The system’s main components include:

  • LED Lights: These lights indicate the location of the item to be picked.
  • Confirmation Button: Used to confirm the picking process.
  • Control System: Connected to the Warehouse Management System (WMS), which sends instructions to flash the lights at the appropriate locations.

The Pick to Light system works in a simple yet efficient process

  1. When an order is received, the WMS sends data to the Pick to Light system.
  2. The LED light at the location of the item to be picked lights up or flashes, displaying the number of items to be picked.
  3. The employee walks to the location where the light is on, picks the item according to the specified quantity, and presses the confirmation button. The light then goes out, indicating the task at that location is complete.

The Pick to Light system integrates smoothly with the WMS, helping to reduce time spent searching for items and improving order accuracy. It also contributes to environmental sustainability, since it eliminates the need for paper or documentation to record orders.

What Type of Picking is the Pick to Light System Best For?

The Pick to Light system is ideal for the following types of picking:

  • Wave Picking: Picking multiple orders at the same time in one go.
  • Zone Picking: Assigning employees to pick items from designated zones.
  • Batch Picking: Picking the same type of item from multiple orders at the same time.

The Pick to Light system is best for single-item picking or products that are packaged in boxes and require high accuracy.

What Type of Warehouse is Best Suited for the Pick to Light System?

The Pick to Light system  is designed to cater to various types of warehouses, with the most common applications being:

  • High SKU Warehouses: The system allows employees to quickly and accurately pick a wide variety of products.
  • E-commerce Businesses: Companies that need to fulfill large numbers of orders quickly can benefit from this system.
  • Industrial Parts Warehouses: The system enhances accuracy when picking parts required for product assembly.
  • fulfillment centers: The system helps reduce errors in product handling and improves overall efficiency
A woman using the Pick to Light system, which helps with accurate item picking.

Advantages of the Pick to Light System

The Pick to Light system increases warehouse efficiency with several key benefits, including:

  • Reduced Picking Errors: The system precisely indicates the location and quantity of items to be picked.
  • Increased Efficiency: Employees no longer waste time searching for or verifying documents, speeding up the process.
  • Faster Training for New Employees: The easy-to-use interface of the Pick to Light system helps employees learn quickly, without having to memorize product locations.
  • Supports Multi-Order Picking: Makes it easier to manage large numbers of orders efficiently.
  • Data-Driven Improvements: The system collects detailed data on employee performance, which can be used to optimize processes and improve efficiency.

With all these benefits, businesses can recognize the importance of the Pick to Light system and implement it to improve warehouse management.

For business owners looking to enhance their warehouse operations with maximum efficiency and accuracy, Tellus offers advanced solutions. As a leader in automated warehouse systems, Tellus provides customizable designs to meet your business needs. From high-quality shelving systems to real-time stock displays, Tellus offers comprehensive solutions for Pick to Light systems. Contact Tellus today at 02-643-8044.

Reference

  1. Pick to Light. Retrieved on June 17, 2025 from https://og.mhi.org/solutions-community/solutions-guide/pick-to-light

9 Common Warehouse Hazards and How to Prevent Them

9 Warehouse Hazards and Prevention Methods

Warehouse hazards are one of the key factors that can impact both employee safety and operational efficiency. The risks in a warehouse, whether stemming from the environment, item storage, or work processes, have the potential to cause accidents that can harm both people and property. This article will explore 9 common warehouse hazards and professional prevention methods that operators and warehouse staff can implement to create a safer and more efficient workspace.

9 Common Warehouse Hazards

In a warehouse, goods are constantly being stored and moved, and various equipment, such as forklifts and lifting tools, are used regularly. Working with these can lead to warehouse accidents if there is inadequate prevention in place. Let’s take a look at the 9 hazards commonly found in warehouses:

Slip and Fall Accidents in the Warehouse

Slip and fall accidents are the most common warehouse accidents. These often occur due to slippery surfaces, which may be caused by cleaning floors or even improper item storage. Slips and falls often result in injuries to the ankles, legs, or spine, which may cause employees to take prolonged sick leave. 

Risks from Disorganised Storage

Improper storage of goods or materials can cause workers to trip or stumble, leading to accidents in the warehouse, and could also damage the stored goods.

Improper Handling of Goods

Hazards from improper handling of goods are another frequent risk in the warehouse. For example, employees lifting heavy items without assistance or using the wrong tools can easily cause accidents. 

Improper Storage of Hazardous Materials

Hazardous materials, such as chemicals or toxic substances, if not properly stored in the warehouse, can pose serious risks to both employees and the stored goods. Poor storage could lead to leakage, explosions, or unintentional exposure to harmful chemicals. 

Falling Materials from Heights

When materials such as pallets, boxes, or goods are stored improperly, they become unstable in a warehouse, and they may fall from heights, potentially injuring workers below or damaging the materials. Such accidents can disrupt warehouse operations, causing delays or even halting work entirely.

Forklift Accidents

Forklift accidents are a major hazard in warehouses. Forklifts are frequently used to move large or heavy items, and without proper care, accidents can occur, such as collisions with workers or obstacles, resulting in injury or damage to property. 

Injuries from Machinery or Equipment

Machinery in warehouses, such as conveyor belts, lifts, or hoists, can also be a source of accidents if operators are not careful or fail to maintain the equipment properly. Accidents can occur from misuse or malfunctions during operation, leading to injuries. 

Electrical Short Circuits and Fires

Electrical short circuits in the warehouse’s electrical system or equipment can cause significant damage and require constant preventive measures. This is especially critical in areas with a high usage of electrical equipment, as short circuits can destroy property and pose a risk to life.

Employee Fatigue

Employee fatigue is another major factor contributing to warehouse accidents. This is especially true for workers who operate for long hours without sufficient breaks. Fatigued workers are more likely to lose focus, which increases the likelihood of mistakes and accidents.

Employee following warehouse risk reduction methods

Professional Methods to Prevent and Reduce Warehouse Risks

Training and Creating a Safety Culture

One of the best ways to reduce warehouse risks is by prioritising employee training at all levels. Training should cover correct working methods, safe tool usage, and emergency procedures. Creating a safety culture in the organisation will raise awareness among employees about potential hazards and encourage them to work more cautiously. 

Proper Organisation of Space and Goods Storage

Organizing the warehouse space efficiently can help reduce risks from falling materials and improper storage. Using stable shelving and correctly arranging goods can prevent items from falling. Additionally, good space management helps employees work more efficiently and reduces improper handling of items.

Using Standardized Tools and Equipment

Using tools and equipment that meet safety standards is another way to prevent warehouse accidents. This includes using machinery that is in good condition and complies with safety regulations. Choosing high-quality, certified equipment will reduce the risks associated with unsafe tools. 

Regular Inspection and Maintenance of Machinery

Regular maintenance and inspection of machinery is essential to prevent accidents from worn-out equipment. Checking and servicing machinery at scheduled intervals ensures that it operates efficiently and safely, preventing unexpected breakdowns during operations. 

Planning and Managing Emergencies in Case of Accidents

It is crucial to be prepared for emergencies that may arise, such as electrical fires or injuries from improper handling of goods. Having a clear emergency plan and conducting drills so all employees know how to respond in the event of an incident will help minimize damage and ensure a faster response to hazards.

To reduce risks from potential hazards such as sharp edges or walkways, it is essential to use high-quality protective equipment. “Corner bumpers guard” from Tellus is one such solution designed to reduce damage and improve warehouse safety. With expert consultation services, contact us to elevate your safety standards today at Tel: 02-643-8044

Reference

  1. อันตรายที่ควรระวังในคลังสินค้า และการป้องกันมันไม่ให้เกิดขึ้น. Retrieved on June 16, 2025 from https://supakornsafety.com/อันตรายที่ควรระวังในคลังสินค้า-และการป้องกันมันไม่ให้เกิดขึ้น/

Home Office storage ideas that make your workspace more inviting

5 Office Storage Ideas for Small Spaces Work Beautifully

Modern office spaces no longer need to be large to be functional. Efficient use of space for working and storage has become the cornerstone of good design. This article presents 5 office storage ideas for small spaces that can transform a standard workplace into a smart, multi-purpose environment, perfect for organising documents, stock, or everyday office items in a tidy and practical way.

Home Office storage ideas that make your workspace more inviting

1. Add “Storage Shelves” to Create a Mini Warehouse in the Office

Storing stock in a small office is no longer a challenge, especially for businesses with minimal inventory, such as online brands or offices that only need to store specific documents or supplies. Modular office storage solutions, such as adjustable shelving units, are a perfect fit. These can be customised to fit the quantity and type of items being stored, be it document boxes, small products, or stationery, helping to clear clutter from desks and improve overall organisation.

Additionally, shelving can serve as a partition, particularly in tight spaces. Using a Selective Racking System to divide working and storage zones helps maintain a more open, airy feel without the need for solid walls. Most importantly, this flexible solution can be rearranged as needed, adapting to the team’s workflow

2. Hidden Cabinets to Maintain an Open and Airy Feel

If your office space aims for a clean and open look, consider home office storage ideas like hidden cabinets, wall-mounted, or tucked neatly under desks. These help reduce visual clutter and naturally make the space feel larger.

Choose sleek cabinet designs with flat panels and no visible handles for a minimalist aesthetic, which is popular in many office environments. Concealing items and documents in discreet cabinets minimises distractions, encourages focus, and enhances the overall atmosphere for smooth working.

3. Built-in Storage Corners with Work Desks

When space is limited, built-in furniture is a clever office storage idea for small spaces. A desk with integrated drawers and storage compartments eliminates the need for multiple pieces of furniture, saving valuable space and improving daily convenience.

Another major advantage of built-ins is maximising vertical space. Consider wall-mounted shelves above the desk or tall cabinets that reach up to the ceiling—ideal for compact offices or home workspaces needing to balance function and order. This design also helps create semi-private zones for each employee.

4. Creative Wall Designs that Double as Partitions and Storage

Staff in a stockroom inspiring for home office storage ideas.

Office walls no longer need to be just dividers. With a creative approach, they can serve multiple purposes. For example, a wall with a whiteboard finish can be used for brainstorming, quick meetings, or team planning. You can even add hanging rails below or beside it for items like office tools, small potted plants, or file racks.

The lower part of the wall can also be turned into smart storage with floating shelves for books, documents, or light office supplies. This makes the wall a functional feature, reducing horizontal space usage and keeping everything harmoniously organised in line with the overall décor.

5. Multi-functional Rest Areas with Built-in Storage

A rest area within the office doesn’t just rejuvenate employees—it can also double as hidden storage. Consider sofas or bench seating with storage compartments underneath. These can hold personal items or documents that aren’t needed frequently, keeping things neat and saving space.

You can also decorate these areas with bookshelves or display units. These not only add aesthetic value but can also store light work materials or office essentials. Such thoughtful home office storage ideas enhance the overall comfort and warmth of the workspace, reduce stress during the day, and ensure that every square metre of the office is used to its full potential.

Upgrade your office for maximum efficiency with the Selective Racking System from Tellus, your expert in office storage solutions. Designed with industry-leading manufacturing standards and modern innovations, Tellus offers smart storage systems that truly understand your business needs.

Contact us today for professional consultation and take the first step in transforming your storage system to meet the demands of the modern logistics world. Call us on 02-643-8044

Woman organising her desk using the KonMari clean-up method

What’s the KonMari Method? A Guide for Businesses

Woman organising her desk using the KonMari clean-up method

In today’s fast-paced business world, organisation and internal operational efficiency are essential for sustainable growth. One global phenomenon that has proven useful in this area is the KonMari Method, also known as the KonMari clean-up method, which focuses on retaining only what brings value and joy.

In this article, we’ll explore What is the KonMari Method? and how it can be adapted to optimise company operations, enhance efficiency, and cultivate a positive workplace culture.

What Is the KonMari Method?

The KonMari Method is an organisational approach developed by world-renowned Japanese tidying expert Marie Kondo. Its core principle is to keep only items that “spark joy” and eliminate those that don’t contribute value—creating space for clarity, calm, and productivity.

Applying the KonMari Method in a Business Context

The KonMari Method can be effectively adapted to a corporate setting—from organising data and resources to workspace layout and even professional relationships. By keeping only what adds value and letting go of unnecessary elements, organisations can reduce complexity, increase agility, and improve overall efficiency.

What Are the 5 Steps of the KonMari Method? (Adapted for Business)

1. Commit Fully to Business Organisation

Start with leadership. Leaders must foster a shared understanding of the importance of organisational change and set clear goals. Motivation and team participation are critical to achieving lasting transformation.

2. Define Your Ideal Company Vision

Before decluttering, define a clear future vision—covering workplace atmosphere, organisational structure, and company goals. This will guide decision-making about what to keep and what to let go. 

3. Discard Anything That Doesn’t “Spark Joy” for the Business

Central to the KonMari Method is identifying and removing things that no longer add value:

  • Documents & Data: Eliminate outdated files and retain only essential information.
  • Clients & Partners: Reassess low-value partnerships or customers and consider transitioning or ending contracts.
  • Equipment & Technology: Remove software or hardware that’s unnecessary or underused.
  • Workflows: Eliminate redundant or inefficient steps in your business processes.

4. Organise by Business Category

Establish clear categories to maintain order:

  • Documents & Records: Contracts, customer data, financial reports, and legal files should be securely stored, easy to access, and regularly updated.
  • Human Resources: Clear team structures and roles help staff understand responsibilities and improve performance.
  • Technology Systems: A connected and tidy IT infrastructure allows smooth information flow across departments.
  • Workspace: A clean and organised workspace enhances employee happiness and productivity.

5. Sequence Your Organisation by Priority

Design your organisation system based on access and importance. Critical documents or tools should be accessible within 30 seconds to save time and speed up decision-making.

6. Foster a “Spark Joy” Company Culture

Creating an environment that encourages creativity and efficiency helps staff feel more engaged and connected. This positively affects both morale and business performance.

Organising business space using multipurpose shelving storage and the KonMari Method

Benefits of Using the KonMari Method in the Workplace

Applying the KonMari Method checklist to your business brings numerous advantages:

  • Time-Saving: Well-organised tools and files reduce search time by 20–40%.
  • Boosted Productivity: Employees focus more on core tasks rather than clutter.
  • Encourages Creativity: Physical and mental space leads to fresh ideas.
  • Positive Work Culture: A tidy workspace promotes happiness and collaboration.
  • Enhanced Company Image: A professional and organised environment builds trust with clients and partners.

Start Decluttering Your Business with ‘Tellus’ Shelving Storage

If you’re considering implementing the KonMari Method in your workplace to improve storage and create a clean, systematised environment, multipurpose shelving storage from Tellus is the perfect solution:

  • Strong, durable, and supports various loads
  • Customisable designs to fit your space
  • Suitable for offices, warehouses, or production areas
  • Helps categorise tools and documents neatly

At Tellus, we lead in delivering storage solutions tailored for businesses of all sizes. Our expert team is here to support you with professional advice, bespoke design, installation, and aftercare. Contact us today to start reorganising your company the smart way!
Call us at 02-643-8044